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Fasteners Intelligence System™

Engineering Intelligence for Critical Bolted Joints

FIS is NAPL’s proprietary engineering framework that governs the design, validation, manufacture, inspection, and traceability of safety-critical bolted joints.

Fasteners Intelligence System

Why FIS Exists

In safety-critical industries, failures rarely originate from the fastener alone. They arise from unvalidated assumptions.

Hidden Engineering Assumptions

Preload, friction, stiffness, fatigue behaviour, and joint compliance are often assumed — not validated — during fastener selection.

Compliance ≠ Validation

Meeting a manufacturing standard does not guarantee joint integrity under real service conditions.

Failure Happens Systemically

Most failures occur due to system-level gaps — not material defects alone.

With FIS, design becomes compliance.
Without validation, design is intent.

FIS exists to eliminate assumption-driven risk by enforcing engineering responsibility for bolted joint validation — before failure can occur in service.

Fasteners Intelligence System

FIS Lifecycle

FIS™
LIFECYCLE
01
Design
Design
Application-driven joint design including material selection, thread geometry, and service conditions.
02
Validate
Validate
Engineering validation using VDI 2230 and NASA-STD-5020 standards for safety verification.
03
Manufacture
Manufacture
Process-controlled production covering melting, forming, machining, and surface finishing.
04
Inspect
Inspect
Dimensional and metallurgical inspection aligned with customer and regulatory requirements.
05
Trace
Trace
End-to-end batch and process traceability documentation retained for the full program lifecycle.

What Makes FIS Different

Most fastener suppliers comply with a single standard. FIS integrates many — into one validated engineering outcome.

FIS maps and translates multiple global standards into a single, unified engineering validation framework.

Eliminates conflicting assumptions between standards, calculation tools, manufacturing processes, and inspection methods.

Prevents late-stage compliance failures, redesign loops, and costly program delays before they occur .

Methodology-driven and tool-independent — ensuring robustness beyond any single software platform or calculation approach.

Standards Intelligence Inside FIS

It aligns, cross-references, and connects them into one validated engineering framework.

VDI 2230

Core bolted joint calculation and validation, including preload determination, joint stiffness, fatigue safety, and failure mode analysis.

NASA-STD-5020

Aerospace-grade bolted joint integrity requirements addressing margin of safety, verification rigor, and mission-critical reliability.

ASME PCC-1 / ASME Section VIII

Flanged joint assembly, pressure boundary integrity, gasket behavior, and bolting practices for high-risk systems.

ISO / EN Standards

International alignment for fatigue behavior, preload consistency, thread geometry, tolerances, and material compliance.

JSME / SAE Aerospace Standards

Regional and program-specific aerospace requirements integrated into FIS to ensure global OEM acceptance and audit readiness.

Comparative Outcome

With FIS vs Without FIS

With FIS (NAPL)

  • Engineering-driven design basis

  • Calculated and verified validation

  • Multi-standard alignment (VDI, NASA, ASME, ISO, EN)

  • Early risk identification and mitigation

  • Built-in audit readiness

  • High OEM confidence

Without FIS

  • Catalogue-driven selection

  • Assumed validation

  • Single-standard focus

  • Late risk discovery

  • Reactive audits

  • Conditional OEM confidence

Clarifying Scope

What FIS Is Not

Not catalogue-based fastener selection

Not a single-standard checklist

Not a post-failure justification exercise

FIS is proactive engineering intelligence — designed to prevent failure, not explain it after the fact.

Intended Audience

Who FIS Is Built For

FIS is engineered for programs where joint integrity is mission-critical and validation cannot be assumed.

Aerospace & Defence OEMs

Programs requiring rigorous joint validation, margin accountability, and audit-ready engineering documentation.

Tier-1 Suppliers

Suppliers accountable for subsystem integrity, compliance flow-down, and multi-standard alignment.

Safety-Critical Applications

High-load, fatigue-sensitive, vibration-prone, or failure-intolerant bolted joint environments.

Audit-Driven Programs

Programs demanding traceable engineering evidence across the full product and service lifecycle.

If your program cannot tolerate assumptions , undocumented decisions, or late-stage compliance risk — FIS was built for you.

Engineering Outputs

FIS Deliverables

FIS produces engineering evidence , not assumptions — delivered in formats aligned with OEM, regulatory, and program requirements.

Joint Validation Calculations

Complete bolted joint analysis including preload determination, stiffness evaluation, fatigue safety, and failure mode verification.

Safety Factor Summaries

Clear, auditable safety margin documentation aligned with aerospace, defence, and high-reliability program expectations.

Cross-Standard Compliance Mapping

Structured mapping between VDI, NASA, ASME, ISO, EN, and program-specific standards to eliminate compliance gaps.

Manufacturing & Inspection Linkage

Traceable linkage between validated engineering assumptions, production processes, inspection plans, and acceptance criteria.

Complete Traceability Documentation

End-to-end batch, lot, material, and process traceability records retained in accordance with customer, regulatory, and full program lifecycle requirements.

Every FIS deliverable is designed to withstand technical scrutiny, audits, and real-world service conditions.

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ENGINEERING SYSTEM FIS

NAPL + FIS

From melting to plating.
From intent to assurance.
From components to confidence.

NAPL is a Precision Metallurgical Engineering Company. FIS is the system that transforms metallurgical capability into validated engineering assurance.

Next Step

Reduce Joint Risk
Before It Reaches Service

Engage with an FIS engineer to understand how validated joint intelligence accelerates OEM approvals, strengthens audit readiness, and eliminates assumption-driven failures.

Talk to an FIS Engineer

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